Highlights
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- Simultaneous Assembly of Four 4-Corner Welding Units on a
Rotating Bod
- Planned Production Capacity with Standard Processing Time of the System
- High-Speed, Maximum-Quality Operation
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Description
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| Cross-Section Dimension of the Cleanable Profile | Max. Profile Size | 170 x 225 | 170 x 225 | ||||
| Min. Profile Size | mm | __ x 30 | __ x 30 | ||||
| Cleanable Frame Size | Max. Frame Size | mm | __ x 2.500 | __ x 2.500 | |||
| Min. Frame Size | mm | __ x 400 | __ x 400 | ||||
| Weldable Profile Cross-Section Dimension | Max. Cross-Section Measurement | 130 x 190 | 130 x 190 | ||||
| Min. Cross-Section Measurement | mm | __ x 40 | |||||
| Weldable Frame Size | Max. Frame Size | 2.355 x 2.820 | 2.355 x 2.820 | ||||
| Min. Frame Size | 450 x 450 | 450 x 450 | |||||
| Saw | Motor Speed | 6000 | 6000 | ||||
| Diameter | 250 | 250 | |||||
| Welding | Angle | 90 | 90 | ||||
| Air | Pressure | 6-8 | 6~8 | ||||
| Consumption | 696 | 696 | |||||
| Feed | Voltage | 400 | 400 | ||||
| Power | 65,87 | 65,87 | |||||
| Current | 131,74 | 131,74 | |||||
| Weight | Net Machine Weight | 23950 | 20860 | ||||
| Gross Weight | 27670 | 24110 | |||||
| Sound | Sound | 96 | 96 | ||||
| Machine Dimensions | Length(L) | 23860 | 24000 | ||||
| Width(W) | 10944 | 9000 | |||||
| Height(H) | 4075 | 4000 | |||||
Design
- Robust mechanical design allows you to process PVC profiles with
maximum quality for many years, at high speeds.
- It automates the corner welding and corner cleaning processes of PVC profiles of different types and sizes simultaneously by integrating CNC operation.
- Robot rotates frames to their appropriate positions, minimizing time losses during frame rotation.
- With wireless info transfer between units, all units work synchronously with each other, time losses are minimized.
- With automation, standard processing time, high production accuracy and maximum cost efficiency are achieved.
- It saves working space and labor by producing more than the capacity of four welding and cleaning lines.
- A frame is produced on average every 20-28 seconds.
- It saves space compared to traditional machines used for similar production quantity.
- It automates the corner welding and corner cleaning processes of PVC profiles of different types and sizes simultaneously by integrating CNC operation.
- Robot rotates frames to their appropriate positions, minimizing time losses during frame rotation.
- With wireless info transfer between units, all units work synchronously with each other, time losses are minimized.
- With automation, standard processing time, high production accuracy and maximum cost efficiency are achieved.
- It saves working space and labor by producing more than the capacity of four welding and cleaning lines.
- A frame is produced on average every 20-28 seconds.
- It saves space compared to traditional machines used for similar production quantity.
Technical support
- There is a periodic maintenance reminder function.
- Automatic lubrication system is available.
- Fast technical support service is provided by remote connection.
- Automatic lubrication system is available.
- Fast technical support service is provided by remote connection.
Security
- Warning and safety labels are available in different languages.
Control Panel
- Mitsubishi PLC control unit and 17" screen user-friendly
interface.
- It works compatible with all joinery and optimization programs thanks to its easy-to-use and flexible operating system.
- Thanks to the special software, the stacking layout of the profile trolley can be selected from the screen and production can be made on a customer basis.
- The parameters of all units can be easily adjusted independently of each other.
- It works compatible with all joinery and optimization programs thanks to its easy-to-use and flexible operating system.
- Thanks to the special software, the stacking layout of the profile trolley can be selected from the screen and production can be made on a customer basis.
- The parameters of all units can be easily adjusted independently of each other.
Source
- Zero or normal welding is selected automatically from the screen
in order to introduce the profile.
- It can be welded by entering a manual measurement without using a barcode reader.
- 4 pieces of 4 welding machines on the rotating body are welded simultaneously.
- The machine continues to weld during rotation.
- While first unit is ascending, the robot takes the welded frame from fourth unit.
- Welds four corners of PVC profiles at the same time at an angle of 90°.
- Saves time and cost thanks to the teflon renewal system in the form of rolls.
- Long-lasting heater plate distributes heat uniformly.
- It provides measurement stability thanks to its linear measurement system.
- Time is saved thanks to the practical welding mold replacement system.
- It can be welded by entering a manual measurement without using a barcode reader.
- 4 pieces of 4 welding machines on the rotating body are welded simultaneously.
- The machine continues to weld during rotation.
- While first unit is ascending, the robot takes the welded frame from fourth unit.
- Welds four corners of PVC profiles at the same time at an angle of 90°.
- Saves time and cost thanks to the teflon renewal system in the form of rolls.
- Long-lasting heater plate distributes heat uniformly.
- It provides measurement stability thanks to its linear measurement system.
- Time is saved thanks to the practical welding mold replacement system.
Transfer Robot
- There is a servo-controlled transfer robot that ensures the
rapid passage of frames to the cleaning unit after welding.
Cleaning
- Cleans the front and back corners of welded frames of different
sizes coming from the cooling station at the same time.
- It cleans the welding chips of the frames with high speed and quality with 18 servo motors.
- Frames that have finished cleaning are waiting in the output unit.
- It cleans the welding chips of the frames with high speed and quality with 18 servo motors.
- Frames that have finished cleaning are waiting in the output unit.